In
Bulgaria, the rose blossoms
(Rosa damascena) begin to bloom around the third week of May and will continue for three
or four weeks, depending upon climatic conditions. The yield of oil can
be dramatically affected by the prevailing weather conditions - for
example during
very hot and dry weather the harvest may last only two weeks and the
yield of the oil is lowered due to loss by evaporation. Conversely,
during mild and humid weather the harvest time can be extended whilst at
the same time increasing the oil yield.
Under
normal conditions, harvesting commences as soon as the flowers begin to
open and continues until all the roses have been gathered. The flowers
are still picked by hand, where they are nipped off just below the calyx
(the green, outer protective cover). The flowers are gathered at
daybreak and placed into baskets, and then transferred to sacks for
transportation to the distilleries.
From
the minute harvesting begins it becomes a race against time, for
all flowers must be picked before 9.00 a.m. whilst the dew
is still on the flowers and the sun is low. Once collected, the harvest
is then transported to the distillery as quickly as possible since the
picked flowers will begin to deteriorate immediately as precious
volatile oil begins to evaporate due to the heat of the sun. This in
turn of course will lower the yield of the crop and push up the price of
production.
Modern
stills are made of copper and are heated with an open wood fire from
below. The roses can not be distilled in the usual way by directly
injecting steam, because the petals compact to form a large mass that
the steam can not penetrate. Therefore the distillation techniques have
been refined in various ways to overcome this problem.
During
distillation a large amount of oil is absorbed into the distillation
water, and this is known as the ‘First Water’. The rose oil must be
recovered from this water to produce an acceptable yield, and this is
achieved by skillfully re-distilling the water to separate the oil; a
process known as cohobation.